INTEGREX i-100 BARTAC-S

Product: Integrex

MACHINE DESCRIPTION:

Perfect for processing small complex parts, the compact INTEGREX i-100 BARTAC-S Multi-Tasking solution employs a large 4.4" spindle bore to bring high levels of productivity to the machining of bar material up to 4" in diameter.

The machine also features two turning spindles and a milling spindle that allow for full 5-axis machining and Done-In-One operations. Therefore, it effectively handles all processes from raw material input through final machining to provide dramatic reductions in lead times and improve workpiece accuracy through the elimination of multiple setups.

An Intelligent Bar Loader System automatically feeds out material the required distance from the chuck and minimizes the bar remnant. Furthermore, the optional chuck pressure management system automatically changes by part program for a wide variety of workpieces. It maintains not only the set chuck pressure per workpiece, but also the same pressure when changing material.

With a small footprint of 127" x 98", the INTEGREX i-100 BARTAC-S requires minimal floor space when compared to conventional equipment with gantry loader or robot systems with a footprint.

MACHINE CHARACTERISTICS:

  • Large 4.4" spindle bore efficiently machines large bar material
  • Second turning spindle (S) enables Done-In-One operations
  • Intelligent Bar Loader System productively handles bar material
  • 36-tool and 72-tool magazines feature automatic tool changers
  • MATRIX 2 CNC Control provides optimized 5-axis machining
  • Intelligent Functions offer ease of operation and optimum efficiency
  • Accommodates optional integrated work unloader and conveyor that cost effectively handles completed workpieces from the second spindle

机床参数

Specification 中心距 -
加工能力 最大回转直径 530 mm / 20.87 in
最大加工直径 500 mm / 19.690 in
最大棒材加工能力 (受卡盘影响) 102 mm / 4.0 in
最大加工长度 854 mm / 33.620 in
主轴 卡盘尺寸 8 in
最大转速 2000 rpm
电机功率 (30 分钟额定) 11 kw / 15.0 hp
第二主轴 卡盘尺寸 6 in
最大转速 6000 rpm
电机功率 (30 分钟额定) 11 kw / 15.0 hp
铣削主轴 B轴行程 240°
刀库容量 36
最大转速 12000 rpm
电机功率 (20 ED Rating) 8 kw / 10 hp
进给轴 行程(X轴) 450 mm / 17.72 in
行程(Y轴) 210 mm / 8.27 in
行程(Z轴) 904 mm / 35.59 in